What is the ACP sheet cladding process?
With the popularity of aluminium composite panels, it is possible to be sure that the material processing is very durable, because its structural properties are evident, whether functional or aesthetic, in the past or the present. But, many people do not know what they should know before building aluminium composite panels. In the Further article we will discuss about ACP sheet Cladding process.
Let the experienced aluminium composite panel producer ReynoArch describe what needs to be done before installation.
1. Determine the difference between the interior and exterior wall aluminium composite boards.
For wall cladding, ReynoArch aluminium composite panels are available in three different thicknesses that are 3mm, 4mm and 6mm. Although 3mm and 4mm can be used for both the inside and the exterior of a building, 6mm is only appropriate for high-rise exterior buildings, and this is the only way we can assess how suitable the ACP cladding is.
Examine the vertical and horizontal connectors before building or modification. Measure, then modify to reduce the chance of error while installing an aluminium composite panel. The initial and perhaps most crucial step when deciding to install the panel is to establish the size. The precision that the panel is measured is vital. Any slight mistake in this stage could halt the remainder of the process.
The company you choose to work with can make the panels once the dimensions of the panels have been adequately determined. Fabrication requires a range of steps, equipment and professional assistance. For instance, folding and routing are two crucial processes. Routing machines that are standard to developed vertical panel saws that include hand-panel routers equipped with different routing blades could run Aluminium Composite panels. To reduce the chance of bending or denting in ACP sheets, it is recommended that the flooring or base must be smooth and free of any unwanted particles (we suggest using vacuum cleaners). To avoid long-term concerns about the property with coated surface, we recommend that the sheet is solely routed starting from the bottom. The reverse bend of the routed surface is usually not allowed.
Suggested Read: What are the specification of ACP Sheet?
Some of the equipment that is required to fold and route are:
- A manual router equipped with V-groove blades can be utilized to process a limited amount of panels. In contrast, tables, circular saws, and a CNC router are needed to process large quantities of material.
- Sawing or cutting ACP sheets is a straightforward procedure that can be done with the help of standard metal equipment used in commercial operations.
- Metal sheet punching equipment can punch ReynoArch ACP panels of any thickness quickly.
- ReynoArch ACP sheet can be used for sharing as it can be cut using shears without chipping.
- A press brake machine with three rolls and press brakes can easily bend and cut ReynoArch Aluminium Composite Panels.
- Twist drills typically used to drill plastics and metals can quickly drill ReynoArch ACP materials.
ReynoArch ACPs can be joined to other materials using the same rivets employed in aluminium structures. Blind rivets made of aluminium using SS (Stainless Steel) screws are suggested for outdoor use and environments with high humidity because they stop corrosion from the edges.
When using the pasting technique to join ACP sheets, when thermal expansion is expected, it is recommended to use only weather-resistant and flexible adhesive. The adhesive’s flexibility is between 300-350 per cent. The bond should have a minimum thickness of 3 millimeters and be conical. It is recommended to use glue guns when applying glue.
The waterproofing process is an essential element in an ACP panel installation. Before installing the aluminium composite panels, the weather barrier that will safeguard the structure needs to be constructed. A primer is put on the frame at this stage, and later the barrier is used to protect the material.
5. Mounting System
Fabricators employ a mounting method to ensure that ACP cladding will be straight. The cladding boards will be installed in a set order when the mounting system has been applied. It is determined by a number of factors, including the importance of the shaped sections and corners.
6. Instructions on how to install an the aluminium composite panel
To avoid colour differences to avoid colour variations, to avoid colour differences, the ReynoArch aluminium composite panel should be placed in the same orientation as that of the shield. The film that protects the surface should be removed in line with the date printed on the film to stop the film from aging and altering its appearance. We recommend that our customers purchase all ReynoArch’s ACP panels to be used in a similar project all in one go to prevent colour shades from differing within the building surface. To avoid scratches and damage on the boards, clients are advised to purchase anti-scratch ACP from the company of ReynoArch.
It is also crucial to think about the security of the workers. As everyone is discussing what to do to put in and keep ACP sheets safe, ReynoArch wants to ensure that its fabricators are protected working on location. Utilizing a safety helmet harness and other safety equipment for installation is advised.